Pallet Flow Rack for Freezer-Cooler Operations

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Pallet Flow Rack - Mallard Manufacturing

Magnum wheel pallet flow racking not only endures the punishing cold, but can also support twice the load of the standard off-the-shelf wheel. We are so confident in our refrigerated pallet rack systems, that our Magnum wheels come with a lifetime abuse warranty.

  • Rugged, durable pallet flow rack rails
  • Ideal for heavy loads up to #3,000
  • Reinforced resin material
  • Wider surface for better pallet tracking
  • Designed for tough freezer environments
  • Lifetime damage warranty
Pallet Flow Rack - Mallard Manfacturing

The wheel may be the most important design element for freezer-cooler pallet flow racking systems, but there are a few more steps you can take to ensure system performance.

  • Use quality pallets – Wooden GMA-style, CHEP and PECO are built to perform and flow consistently in tough freezer environments.
  • Test your pallets – In our in-house engineering testing lab or visit one of our customer sites with similar refrigerated systems.
  • Ask about pallet flow speed controllers – Mallard designed freezer-quality speed controllers won’t freeze-over or lock-up even in the most extreme temperatures.

Pallet Flow Rack for Freezer-Cooler Operations

Cooler and freezer warehousing is expensive, costing as much as 10x more than ambient storage. The freezer storage area requires an optimized storage design with maximum pallet density to ensure the lowest operating cost per pallet. Pallet flow will deliver the highest system density, up to 15 pallets deep, with FIFO inventory rotation for food items and perishable goods. Pallet flow can increase freezer and storage potential by up to 60%.

But Be Careful, Looks Can be Deceiving – Not all pallet racking systems are built for freezer-cooler applications. You need a system designed to survive the harsh, frigid environment for the long term. While many systems are configured to look the same, looks are only skin deep… the REAL workhorse, which may be difficult to differentiate at first – the WHEEL.

Typical pallet flow wheels are manufactured with a standard polycarbonate which becomes brittle and fatigues in the brutal cold, ultimately chipping, cracking, and breaking. This leads to ongoing hang-ups, downtime, and hefty wheel or lane replacement costs. Mallard recognized this and selected an extremely rugged, reinforced resin for their Magnum wheel pallet flow.

Call a Mallard pallet flow expert for freezer-cooler design advice or to arrange a site visit.

Magnum Wheel Pallet Flow Rack - Mallard Manufacturing