Cart-Trak Carton Flow Rack

Put Your Inventory on the Right Track to Boost Picking Productivity

SOLUTIONS

FOR THE TOUGHEST APPLICATIONS

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Cart-Trak Carton Flow for Same-Sized Items

Durable Full-Width Roller Carton Flow Rack

Cart-Trak carton flow is a full-width roller product for cartons, cases, and totes of consistent size. It is a heavy-duty and abuse-resistant product sized to closely match the width of the carton to ensure complete coverage and superior flow. Cart-Trak rollers are galvanized and drop easily into new or existing racking systems.

It is durable for the demands of heavy loads, and yet, the full carton coverage is often precisely what is needed in lightweight applications. Choosing the right carton flow is all about the cartons or totes, and the Mallard team can help you select what is best for your needs.

Here’s some advice to help you choose the right carton flow solution:

  1. Know all of your current carton weights, sizes and quantities
  2. Select the appropriate roller widths for each carton
  3. Plan for future carton sizes if possible
  4. Include carton flow rack sections with various roller-widths to accommodate a wider variety of carton types and sizes

NEW Cart-Trak with Bearings

Cart-Trak carton flow rack is now available with bearing rollers. The bearings offer several benefits over standard bushings, including:

  • Less Pitch – Frees up more vertical space to:
    • Accommodate more carton flow levels
    • Increase number of SKU facings
  • Fewer Rollers – bearing rollers can often be spaced further apart, saving on overall system costs
  • Increased Efficiency – smooth, consistent, and faster flow with fewer hang-ups

Note:  Always Test – Cart-Trak with bearing rollers should be tested for your application and cartons to determine optimal pitch and roller spacing. Let the Mallard gravity flow experts design just the right system for your needs and budget. We do all our system testing right in our in-house facility, so we can ensure your gravity flow solution is optimized to your exact specifications.

Advantages

  • Easily drops into existing pallet rack
  • Spans beam to beam on all rack types
  • Ideal for same box sizes or totes
  • Energy efficient and maintenance free
  • Simple bracket attachments for roll formed step beam & structural C3/C4 rack beams

Specifications

  • 6″, 9″, 12″ and 16″: widths
  • 1″ 2″, or 3 roller centers
  • .75" diameter galvanized steel rollers
  • Internal or external pick trays
  • Slow down plates at discharge ends
Cart-Trak Photo Gallery
Cart-Trak Illustrations
Carton Flow Accessories

Carton Flow Accessories Optimize Throughput

Depending on your inventory specifications, several unique and customizable carton flow accessories can enhance the system's functionality. Full-length lane dividers are optional accessories that keep inventory organized for faster, more accurate picking and putaway.

Impact trays on the load-end of the lane protect the rollers from the repeated abuse of loading heavy cartons or totes. In addition, tilt trays at the pick-end of the lane provide a more ergonomic picking process and improve product pick-face visibility. Impact trays and tilt trays are sized to fit your specific carton flow application.

Optional Accessories

Cart-Trak Carton Flow Rack - Mallard Manufacturing