Durable Full & Split Roller Systems
Mallard’s full- and split-roller pallet flow racks are the go-to solutions for reliable gravity flow across a variety of pallet sizes and materials. Full-roller systems handle non-uniform or mixed-size pallets with ease, while split-roller options excel with uniformly-sized loads and heavier-duty applications. Engineered for durability and efficiency, both systems are designed to minimize pallet handling challenges, maximize space, and deliver long-term performance.
Ready to optimize your warehouse flow? Contact us today to define your perfect fit!
Advantages:
- Accommodates non-standard, non-uniform pallets
- Minimizes plastic pallet surfing
- Adaptable to all major manufacturers’ racks
- Resistant to corrosion & costly maintenance
- Robust, low-profile mounting brackets
Specifications:
- Roller sizes: 1.9” & 2.5” diameter
- Galvanized for rust resistance
- Typical Axles: 5/16” bolt, 7/16” hex
- Capacities range from 260# / 350# per roller
- Between frame dimensions range from 4”- 60”
Evaluating Full- and Split-Roller Pallet Flow Systems
Full- and split-roller pallet flow racks are engineered for specific operational needs, ensuring reliable and efficient performance. Choosing the right system involves evaluating key factors, including pallet type, load weight, packaging, and operational environment.
Full Roller Systems
Achieve maximum flexibility for handling a wide range of pallet sizes and materials, including non-uniform and heavy loads. These systems are ideal for facilities with unpredictable pallet types, minimizing re-palletizing time and costs.
Split Roller Systems
These systems offer similar capacity to full rollers but are best suited for more uniform pallets. They balance adaptability with cost efficiency when 100% pallet support isn’t required.
Mallard In-House Testing
Thorough testing is essential for both system designs. Load weight, dimensions, and pallet types are analyzed to ensure optimal flow speed and safe stopping. Too-slow movement can lead to hang-ups, while excessive speed risks damaging the pallet or system.
Note: Any significant changes in load type, pallet configuration, or SKU mix should be re-evaluated to confirm the system’s continued effectiveness and safety.
The Mallard team is here to help at all stages of your pallet flow rack journey. Contact our team for expert support!
Pallet Flow Roller Racks Accessories
Enhance the safety, reliability, and productivity of your pallet flow rack system with a selection of purpose-designed accessories. These components work together to optimize functionality, prevent issues, and ensure smooth, cost-effective operations.
- Entry Guides: Help forklift operators center pallets during loading to reduce misalignment, which can cause hang-ups and safety risks.
- Speed Controllers: Maintain consistent flow speeds, preventing pallets from moving too quickly and ensuring they stay properly aligned as they travel through the lane.
- Pallet Separators: Create space between pallets in the rack to eliminate back pressure, making it safer and easier to remove the front pallet. In deep-lane systems, separators also maintain necessary spacing to comply with fire safety and insurance regulations.
These accessories not only address safety and operational challenges but also ensure your pallet flow system performs reliably in demanding environments.
Additional Resources:
Full & Split-Roller Pallet Flow Rack Design Tips | Mallard Best Practices
From simple carton flow to complex deep-lane pallet flow & pick modules, we’ll design your ideal custom solution.
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