Mallard Blog

SOLUTIONS

FOR THE TOUGHEST APPLICATIONS

"*" indicates required fields

Name*
Please use business email
This field is for validation purposes and should be left unchanged.

Search Blogs

New Director of Manufacturing Takes the Lead at Mallard

Building the Future: Mallard Appoints John Rumler as Director of Manufacturing With sleeves rolled up and ready to go, John Rumbler began his new role at Mallard on January 8th, 2024. This is an exciting time at Mallard, and as Director of Manufacturing, John will have his plate full. Thankfully, we have a great team…

Read More...

Mixed-SKU Pallet Building – Insider Tips for Semi-Automated Layer Picking

Ergo Build Mixed-SKU Pallet Building Design & Installation Advice A new wave of high-volume mixed-SKU pallet building is gaining momentum. Since the release of Ergo Build, customers have met and exceeded their processing goals. Using specially equipped inbound pallet flow lanes to feed inventory to the pick aisle AND outbound lanes to build and release…

Read More...

How to Design Carton Flow Rack for Robotic Arm Picking | Mallard Best Practices

Critical Design Features for Robotic Arm Access to Carton Flow Rack Carton flow rack is a compact, high-density, gravity flow solution for cases, totes, and single-item picking. Levels of organized SKU lanes that flow right to the pick face are highly efficient for both carton and less-than-carton picking. In standard design systems, flow rack tracks…

Read More...

Updated Labels Streamline Gravity Flow Rack Installation

Simplify Gravity Flow Rack Installation with Detailed Product Labels Streamline gravity flow rack installation with detailed product labels. Each pallet flow and carton flow rail comes fastened with a label that provides critical detail to support efficient, mistake-proof installation. At a glance, your team will have the directional guidance, product counts, part and section numbers,…

Read More...
Magnum Wheel Pallet Flow Rack - Mallard Manufacturing

Expert Advice for Extra-Deep Pallet Flow Rack Design | Mallard Best Practices

This is What an Optimized DC Expansion Looks Like — 15-Deep Pallet Flow Rack Expansion is a positive by-product of success –When you have a successful product, people tend to want more of it! That’s the good news. But rather than simply looking for a way to increase capacity, set your sights higher. How about…

Read More...

Safety Reminder for Pallet Flow Rack Case Pick Designs | Mallard Buyer Beware

Close Call Becomes Wake-Up Call for Pallet Flow Rack Case Pick Separator We all begin each new year with the same hope… making it through the next 365 days safely. In a facility with hundreds of moving parts at any given time, knowing all the risks your equipment can present is a challenge. However, if…

Read More...

Mallard Innovation Lab: The Future of Gravity Flow Rack

Live Feed Customer Interactive Gravity Flow Testing Center & More! The New Year is only a few days old, and we’re already celebrating what is to come. The Mallard team is embarking on an exciting new chapter –and we’re excited for you to join us for a preview! Our forthcoming 30,000-square-foot Innovation Lab recently held…

Read More...

Harnessing Gravity While Staying Grounded — A Holiday Message from Mallard Manufacturing

Wishing You a Gravity-Defying Holiday Celebration! “The center of gravity for an organization should be as close to what they make as possible.” Tech entrepreneur Matt Mullenweg is onto something here! Mullenweg explains that it is essential to stay tethered to the product or services you produce –and we’re pretty sure we nail that! As…

Read More...

Innovation Unleashed: Mallard’s 2023 Gravity Flow Rack Advancements

Beyond Static: Unveiling Our Dynamic Gravity Flow Rack Solutions of 2023 Whoa, where did 2023 go? As our industry progresses with a pedal-to-the-metal intensity, we’re hitting the pause button for just a minute to appreciate a few memorable accomplishments on behalf of our customers. While gravity flow rack remains a tried and reliable warehousing tool,…

Read More...

Why Lease Off-Site Space When Gravity Flow Rack Keeps Everything In-House

Off-Site Leases? Let Them Go! Choose Gravity Flow Rack Bring Inventory Home What do you spend on off-site leases annually? Whether you lease for seasonal upticks or are simply bursting at the seams, the added space you need may be closer than you think… in fact, it may be right in front of you. Gravity…

Read More...