Divide and Conquer! Optimize Storage & Order Picking for Cartons & Totes
Full-length lane dividers for carton flow rack facilitate faster, more accurate loading and picking of cartons and totes. Dividers quickly and easily segment your SKU lanes to prevent products from sliding into adjacent lanes. Full-length lane dividers also satisfy regulatory requirements for product segmentation.
Mallard custom-designed lane dividers install quickly, making them ideally suited for frequent reprofiling and inventory changes. All product options are lightweight and durable and feature safety enhancements to protect workers' hands from injuries.
NEW Slim-Fit Dividers
Standard & HD Dividers
Snap-On Guides & Divider
Slim-Fit Full-Length Dividers
Designed to streamline your picking process, our patent-pending Slim-Fit divider offers substantial benefits, turning small time savings into big productivity gains! Slim-Fit dividers are compatible with Dyna-Flo, Dyna-Flo HD (heavy-duty), and Dyna-Deck carton flow tracks.
The slim design and unique slotted brackets maximize shelf space, allowing more SKU lanes per shelf. A full bed of carton flow wheels enables efficient slotting of cartons and totes of various sizes on the same shelf.
Why Choose the Slim-Fit Full-Length Divider?
- Space Optimization: Thin profile maximizes # of SKU slots
- Precision Adjustments: Adjustable in 0.170” increments.
- Quick Slotting: Mirror-image slotted brackets on the load and pick sides of the tracks assist in quick, two-person setup and reprofiling activities
- Secure Fit: Double-locking divider prevents dislodging, even in high-activity environments
- Five Color Options: Choose one color or assorted for color-coded picking—blue, yellow, red, orange, and grey
- Maximize ROI: Gains of seconds per pick can significantly improve overall efficiency and costs
Foldover Design
Secure Fit
Maximum Shelf Density
Slim-Fit Divider Specs:
- Ordering instructions: # of SKU lanes +1 for full containment
- Avail for new or retrofit DF, DFHD & DD carton flow products
- Roll-formed steel fold-over design with reinforced hem
- 5 colors --blue, yellow, red, orange & gray
- Maximum divider length - up to 12’
- Brackets:
- Available in blue or black
- 12” or 16” between frame width
- 12” has 61 slots*| 16” has 85 slots*
- 0.170” adjustability* Two slots needed to attach divider
Key Features:
- Quick Installation: Mirrored-image holders on each side of the lane speed accurate slotting & reslotting. Two workers recommended
- Enhanced Durability: Steel dividers and durable finish resist scratches, moisture, and chemical damage.
- Secure Fit: Custom locking device prevents slotted brackets from rotating.
- Safety: Smooth, rounded edges protect workers hands
- Pest Deterrent: Slim profile deters pest activity, particularly vital for food and health products
- Convenient Shipping: Knock-down design minimizes truck space requirements
Number/Lettering Mirrored on Each End for Easy Alignment
Custom Locking Prevents Over Rotation
More Options! Full-Length Carton Flow Lane Dividers
In addition to our Slim-Fit full-length lane dividers, we offer two alternative options: The Rod Divider (available in standard and HD) and the Snap-On Lane Divider. These reliable options are available for existing carton flow installations and retrofit applications.
Snap-On Dividers connect steel rods with our entry flag products to create a full-length lane barrier. However, consider our Slim-Fit, standard, or HD full-length dividers if you expect regular re-slotting and SKU changes. Snap-on dividers are compatible with our Dyna-Flo, Dyna-Flo HD, and Dyna-Deck systems.
Standard & HD Dividers are adjustable across the entire wheel bed or roller track. The guide holders attach to the inside of the front and rear beams, and the steel connector rods simply slip into place with the divider rods connecting the two sides. Our sturdy 3-piece steel dividers are installed quickly and deliver long-term reliable use. This solution is compatible with Dyna-Flo, Dyna-Flo HD, and Cart-Trak carton flow rack products.
Carton Flow Design Resources
Full-length carton flow rack dividers help maximize SKU storage and boost pick speed and accuracy. We offer several products to satisfy a range of inventory specs including tall items, shrink-wrapped, magnetized, or bulky materials. We recommend testing your application in our in-house lab to ensure your carton flow rack solution meets your specific needs. Explore these helpful blogs and contact our gravity flow specialists for personalized support and project quotes.
Design Advice -
10 Questions to Ask BEFORE Buying Your Carton Flow System
Integration Advice -
Carton Flow Design & Pallet Rack Integration | Mallard Best Practices
Carton Flow Glossary -
Carton Flow Rack Terminology – Are You Speaking Our Language?
Dyna-Flo Carton Flow
Cart-Trak Carton Flow
