Mallard Manufacturing Brings Innovative Gravity Flow Solutions to PROMAT 2025 for Enhanced Order Fulfillment

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STERLING, IL, February 26, 2025—Mallard Manufacturing, a leader in gravity flow racking systems and solutions, will exhibit at PROMAT 2025 in Chicago, IL, from March 17-20. The company will highlight its innovative pallet flow and carton flow racking solutions to optimize warehouse efficiency, order fulfillment, and product handling.

“We’re excited to return to PROMAT and showcase our latest gravity flow products and solutions,” said the President of Mallard Manufacturing, Kevin Risch. “As warehouses and distribution centers strive to streamline operations, our products offer the perfect blend of reliability and innovation to help them achieve their goals.”

At PROMAT, Mallard’s featured products will include Magnum Wheel Pallet Flow –the strongest gravity flow wheel in the industry, and the new patent-pending Slim-Fit™ Lane Dividers for carton flow racking. 

Magnum Wheel | Mallard Manufacturing Carton Flow Slim Fit Divider

 

Ergo-Build Mixed-SKU Pallet Building | Mallard Manufacturing

Ergo-Build Mixed-SKU Pallet Building

Forklift Robotic Arm LayerAdditionally, Mallard will demonstrate its wide range of pallet separators, such as the patent-pending Ergo Build Separator for high-volume, mixed-SKU pallet building. Ergo Build can be paired with standard forklifts with layer pick attachments for a semi-automated solution or with fully automated robotic picking arms to optimize pallet building throughput. The Ergo Build solution is 4-5 times less expensive than the alternative powered conveyor solution and can save as much as 11 to 1 in labor resources vs manual pallet building.

Visitors to Booth #S2368 will experience the power of gravity to increase throughput, reduce worker travel time, and improve overall productivity. 

One thing Mallard can’t bring on the road but offers complimentary to customers is the company’s interactive testing lab. This state-of-the-art facility allows customers to test their gravity flow lane design with sample pallets, packaging, and inventory to ensure the system design is optimized before installation.

Visit Mallard at Booth #S2368 at PROMAT 2025 to discuss how harnessing the power of gravity can transform warehouse operations. Personalized consultations are available for those seeking tailored advice.

For more information, email our team at info@mallardmfg.com, or call 1-844-347-5141.


About Mallard Manufacturing

Founded in 1960, Mallard Manufacturing is a leading international provider of engineered gravity flow solutions, specializing in pallet flow, carton flow, and processing systems. In 2024, we proudly joined the MacLean-Fogg family of companies, reinforcing our commitment to delivering innovative, high-quality solutions that meet our customers’ evolving needs.

From a single bay of carton flow shelving to deep-lane pallet flow and complex pick modules, our gravity flow experts design and manufacture custom solutions to tackle the most demanding material flow challenges. Based in Illinois, our state-of-the-art manufacturing and production facilities support projects of all sizes, ensuring precision, durability, and efficiency in every system we build.

Magnum Wheel Pallet Flow

Pallet Flow Rack - Mallard Manufacturing

Magnum Wheel Pallet Flow Rack – 10-Deep Pallet Storage

Slim-Fit(Pat.Pend.) Carton Flow Full-Length Lane Dividers

Slim-Fit Carton Flow Lane Divider - Mallard Manufacturing

Slim-Fit Carton Flow Lane Dividers & Custom Bracket